Ground and Airborne Vehicle Testing and Analysis Solutions

Hi-end solutions for vehicle performance, vehicle dynamics, vehicle durability, combustion, electric and hybrid engine testing, components testing, and more.

Unique range of supported data interfaces (Analog, Digital, Counter, CAN, CAN FD, OBDII, J1393, XCP/CCP, FlexRay, Kistler Wheels, Video, GPS + RTK, Inertial Navigation, etc.) with pin-point synchronization offers an all-in-one solution for all kinds of vehicles, from passenger cars, autonomous cars, trucks, heavy machinery, ships, and airborne vehicles.

The entire data acquisition process, from data recording, analysis, and visualization to online validation and reporting is performed within a single, easy-to-use, award-winning data acquisition software. Our fully integrated, plug-and-play and fail-safe data acquisition systems make sure you get your measurements right the first time.

• Advanced Driver Assistance Systems (ADAS) Testing

  All modern vehicles are now being equipped with Advanced Driver Assistance Systems (ADAS). We provide an effective solution for ADAS testing with highly accurate GPS positioning systems to measure relative positions and velocity between multiple vehicles and objects.

• Vehicle Brake Test and ABS Testing

  We offer an easy-to-use measurement system for brake testing and ABS testing according to ECE, ISO, FMSSV, and SAE international standards.

• Brake Noise Testing - According to VDA 303 Guideline

  WELLTEK Brake Noise testing solution, also known as Brake Squeal, is ideal for detecting and tracking noise caused by mechanical vibration in various braking systems based on the VDA 303 guideline algorithm.

• Internal Combustion Engine Measurement, Analysis and Thermodynamics

  Complete combustion measurement and analysis system for internal combustion engine research and development, optimization and testing of ignition systems, exhaust systems, and valve control gear.

• E-Mobility - eDrive, and Electric Vehicle Testing

  Advanced and easy to use solutions for complete electric and hybrid vehicle testing in the development, validation and production phase.

• Harsh Environment Testing

  Very robust data acquisition systems with IP67 degree of protection, operating temperature between -40°C up to +85°C and high shock protection for vehicle testing in extremely harsh environments.

• Vehicle Durability Testing - And Road Load Data Acquisition

  A road load data acquisition system from WELLTEK is a perfect vehicle durability testing solution for real-drive tests or tests on the road simulator test benches.

• Vehicle Dynamics Testing

  Complete data acquisition and analysis system for vehicle dynamics testing. The solution offers a set of automated test maneuvers for vehicle dynamics.

Vehicle NVH Testing - Noise, Vibration, and Harshness

Noise, vibration, and harshness (NVH), also known as noise and vibration, is the study and modification of the noise and vibration characteristics of vehicles, particularly cars and trucks. Our complete NVH testing and NVH analysis solutions are ideal for optimizing noise and vibration of the vehicles, such as reduction, design, and quality assurance of the interior and exterior noise.

What is NVH?

To enhance vehicle performance, comfort, and brand recognition, we offer a wide range of flexible and flexible solutions for capturing and analyzing NVH data in the field of noise, vibration, and harshness (NVH), all compliant with international standards and supported by calibration services.

NVH testing

NVH testing is widely used in the automotive industry for the reduction, design, and quality assurance of interior and exterior vehicle noise or vibration. The process usually takes place during the vehicle development of passenger cars.

NVH can be tonal such as engine noise, or broadband, such as road noise or wind noise. Basically, it is everything that drivers or passengers can either hear and feel from a car while driving, such as wind noise, road noise, bumps from the suspension, or vibrations from the engine.

NVH applications

Our one-stop acoustic test solutions and vibration test solution cover all essential sound and vibration measurement applications such as:

Noise, vibration, and harshness (NVH) testing involve subjecting a full vehicle, component or subassembly to vibrations at different frequencies, as a means of determining mode shapes and isolating buzzes, squeaks, and rattles. Typical instrumentation used to measure NVH include microphones, accelerometers and force gauges, or load cells. Component and subassembly NVH tests are most commonly performed using a vibration shaker while entire vehicles usually on the test track or road simulator testbeds.

Many NVH facilities will have semi-anechoic chambers and rolling road dynamometers. Typically, signals are recorded by a DAQ system directly to a hard disk via sensors and an ADC converter (analog-to-digital converter), and a suitable signal conditioner.

Improving NVH can be achieved by reducing the source strength, by interrupting the noise or vibration path, or by absorption of the noise or vibration energy. Techniques used to help identify NVH include part substitution, modal analysis, rig squeak and rattle tests (complete vehicle or component/system tests), lead cladding, acoustic intensity, transfer path analysis, and partial coherence.

WELLTEK helps develop, design, or troubleshoot NVH issues:

• Brake Noise Testing - According to VDA 303 Guideline

  WELLTEK Brake Noise testing solution, also known as Brake Squeal, is ideal for detecting and tracking noise caused by mechanical vibration in various braking systems based on the VDA 303 guideline algorithm.

• Class 1 Sound Level Meter - Sound and Noise Measurement

  WELLTEK class 1 sound level meter is the golden standard for sound and noise measurement reinvented with the WELLTEK approach.

• Octave Band Analysis and Analyzer

  Octave band analysis is an indispensable tool for sound measurement because it gives a close approximation of how the human ear responds. WELLTEK octave band analyzer meets all of the IEC and ANSI specifications for octave filters.

• Sound Intensity Measurement

  A perfect tool for sound intensity level measurement and noise source determination brought to an entirely new level by WELLTEK. The solution brings a simple and intuitive measurement process while offering the utmost precision and industry unmatched adaptability.

• Sound Power Measurement Solution

  WELLTEK sound power measurement solution merges the best of both worlds: widely established sound power measurements with familiar, distinctive user interface and industry unmatched adaptability. Rate and compare different noise sources with ease and exactness while simultaneously monitor any number of additional parameters.

• Sound Quality Measurement and Analysis

  A sound quality measurement is an indispensable tool for successful sound engineering. It addresses the need to empirically evaluate how sound produced by different kinds of machines are perceived by the human ear.

• Reverberation Time RT60 Measurement

  When room acoustics properties are at issue, the RT60 reverberation time solution represents an essential tool for obtaining an accurate measurement of reflected sound. The easy setup enables reliable measurement for effective modification of room parameters and easy achievement of desired reverberation time.

• FFT Spectrum Analyzer - Vibration and Frequency Analysis

  The WELLTEK FFT spectrum analyzer has it all: top performance, real-time FFT analysis, advanced cursor and marker functions, high freely selectable line resolution, flexible averaging, and advanced functions for in-depth frequency analysis.

• Order Analysis - for Rotating Machinery

  Order analysis is a technique for analyzing noise and vibration signals in rotating or reciprocating machinery that runs at a steady or varying speed. It can provide complete diagnostics of generators, combustion engines, compressors, turbines, pumps, and rotating shafts.

Next-generation Power Analysis and Power Quality Testing Solutions

We offer innovative data acquisition instruments for power analysis and power quality with 0.03% accuracy for high voltage and AC/DC current measurement. Our power and power quality analyzers can be used for any power-based test and measurement application. Flexible, robust and highly accurate DAQ hardware with easy-to-use DAQ software form innovative power and power quality analysis never experienced before.

Our instruments are much more than just standard power meters. A wide range of extra supported inputs for temperature, vibration, strain, load sensors, as well as support for digital interfaces like counters, encoders, CAN, CAN FD, GPS, Inertial Navigation and Video offer a perfect data recording and analysis solution for electric and hybrid vehicle testing, batteries, and other electrical components.

To offer a turn-key power analysis solution we complete the product line with highly accurate AC and DC current transducers.

Knowledge base -

What is Power Analysis and Electrical Power Measurement With Power Analyzer?

Current measurement in data acquisition applications

Voltage measurement in data acquisition applications

Power analysis Online PRO training course

Power quality online PRO training course

Current measurement online PRO training course

Voltage measurement online PRO training course

• Power Analyzer - Smallest HIGH-PRECISION POWER ANALYZER

  The WELLTEK Power Analyzer is not only the smallest power analyzer in the world, but it’s also the most powerful one. The flexible hardware platform combined with powerful software features gives unique testing possibilities for any kind of electrical measurement.

• High-precision Power Quality Analyzer and Meter

  The WELLTEK power quality analyzer can measure all the power quality parameters according to IEC 61000-4-30 Class A. In comparison to other power quality meters, ours are able to do more detailed power quality analysis.

• E-Mobility - eDrive, and Electric Vehicle Testing

  Advanced and easy to use solutions for complete electric and hybrid vehicle testing in the development, validation and production phase. One-stop solutions for electric motor and inverter testing, battery and battery charge testing, combustion analysis, hydrogen engine testing and more.

Vibration Analysis and Vibration Testing Solutions

Vibration analysis and vibration testing are essential in every product design and maintenance. Vibration may influence the durability and reliability of mechanical systems or structures and cause problems such as damage, abnormal stopping, and disaster which may lead to severe safety issues. Vibration measurement is an important countermeasure to prevent these problems.

Rotating machinery analysis is primarily concerned with signals relating to the rotational speed and its harmonics. Orders are harmonics of the rotational speed. Evaluating orders can be critically important on many types of rotating machines. WELLTEK offers easy to use solutions for FFT analysis, order tracking analysis, torsional vibration, orbit analysis, and octave band analysis.

Our data acquisition systems (vibration analyzers) offer flexibility and the most precise vibration measurement with an unmatched signal to noise ratio - more than 130 dB and dynamic range up to 160 dB. We support any kind of vibration sensors (IEPE, MEMS, and Charge accelerometers) and rotational sensors - analog and digital tacho probes, counter, and encoder sensors. We offer a benchtop, portable, and multi-channel vibration analyzer with the world-best vibration analysis software included.

To offer a turn-key solution we compliment the product line with vibration sensors and actuators for vibration testing - IEPE accelerometer sensors, modal impact hammers, and modal/inertial vibration shakers.

What is Vibration Analysis?

Vibration Analysis is defined as the technique of measuring vibration to identify anomalies in industrial and other machinery. Using FFT (Fast Fourier Transform) algorithms, Vibration Analyzers separate vibration signals into amplitude and frequency components to facilitate failure recognition.

Vibration analysis can detect problems in all types of machinery such as displacement, imbalance, bearing failures, mechanical looseness, misalignment, electrical motor faults, bent shafts, gearbox failures, resonance and natural frequencies, empty space or bubbles (cavitation) in pumps, and critical speeds.

WELLTEK also offers machine condition monitoring solutions for permanent monitoring and preventing such machinery failures.

Vibration Knowledge Base?

• FFT Spectrum Analyzer - Vibration and Frequency Analysis

  The WELLTEK FFT spectrum analyzer has it all: top performance, real-time FFT analysis, advanced cursor and marker functions, high freely selectable line resolution, flexible averaging, and advanced functions for in-depth frequency analysis.

• Order Analysis - for Rotating Machinery

  Order analysis is a technique for analyzing noise and vibration signals in rotating or reciprocating machinery that runs at a steady or varying speed. It can provide complete diagnostics of generators, combustion engines, compressors, turbines, pumps, and rotating shafts.

• Orbit Analysis - With Orbit Plot For Machine Health Condition Assessment

  Precise rotor movement measurements and advanced analysis tailored for turbomachinery applications. WELLTEK Orbit Analysis is a complete solution that will help you improve the operating efficiency, lower wear, and prevent any potential critical failures of your machine.

• Rotational and Torsional Vibration Analysis

  Torsional vibrations are quite often a source of issues and faults on the rotating shafts. Our rotational and torsional vibration analysis module combined with the order tracking analysis module is a perfect tool for troubleshooting shafts, crankshafts, gears in automotive, industrial or power-generation applications.

• Octave Band Analysis and Analyzer

  Octave band analysis is an indispensable tool for sound measurement because it gives a close approximation of how the human ear responds. WELLTEK octave band analyzer meets all of the IEC and ANSI specifications for octave filters.

• Static and Dynamic Balancing of Rotating Machines

  Balanced rotors are essential for the smooth operation of rotating machinery.

• Human BODY Vibration Measurement - Whole-Body and Arm VibrationS

  The human and whole-body vibration module tests and measures the effect of vibration on the human body. The extracted parameters allow the simple assessment of the injuries risk for workers, exposed to constant vibration.

Structural Dynamics Testing and Analysis

We offer a one-stop solution for structural dynamics testing to analyze the dynamic behavior of structures subjected to dynamic (high acceleration) loading. The solution is ideal for optimizing your products' dynamic properties and behavior – from initial concept to final certification and beyond, including troubleshooting and structural health monitoring.

Our solution covers various applications such as the modal test (FRF - frequency response function, OMA, ODS, SIMO, and MIMO), FFT - Spectrum Analyzer, fatigue test analysis, SRS - Shock Response Spectrum, sine reduction (COLA), and structural and bridge health monitoring.

To understand a structure’s behavior, we need to analyze the way it reacts to loads and forces. By exciting the structure with an impact hammer or vibration shaker and measuring its response with accelerometers, you can characterize its modes and natural resonant frequencies.

Our solution combines very flexible data acquisition hardware and award-winning WELLTEK X DAQ software. Both fully integrated offer the most precise vibration measurement with an unmatched signal-to-noise ratio - more than 130 dB, and dynamic range up to 160 dB. Our engineers go the extra mile to make the structural dynamics software easy to use.

• FFT Spectrum Analyzer - Vibration and Frequency Analysis

  The WELLTEK FFT spectrum analyzer has it all: top performance, real-time FFT analysis, advanced cursor and marker functions, high freely selectable line resolution, flexible averaging, and advanced functions for in-depth frequency analysis.

• Modal Testing and Modal Analysis​​​​​​​ - Solution for Structural Testing

  WELLTEK modal suite is a solution that offers SISO, SIMO, MISO, and MIMO Experimental modal testing (EMA), and Operational Deflection Shapes (ODS) testing, and offers advanced modal analysis features such as stability diagram with CMIF, and LSCF parameter estimation.

• Sine Reduction Test - Sine Processing With COLA Signal

  Integrate and synchronize the data acquisition system seamlessly with your vibration shaker COLA signal and perform a powerful evaluation of structural properties on unlimited channels in real-time.

• Shock Response Spectrum - SRS Analysis Solution

  Mechanical shock pulses are often analyzed in terms of the shock response spectrum. The shock response spectrum assumes that the shock pulse is applied as a base input to an array of independent single-degree-of-freedom systems.

• Fatigue Testing - and FATIGUE Analysis

  Fatigue is the progressive and localized structural damage that occurs when a material is subjected to cyclic loading. Continued cycling of high-stress concentrations may eventually cause a crack that propagates and results in leakages.

• Structural Health Monitoring of Bridges

  WELLTEK data acquisition systems are used in structural health and seismic bridge monitoring projects ranging from structural mechanics to continuous monitoring of large, complex bridge structures.

Acoustic Measurement / Sound and Noise Testing Solutions

We offer easy to use, yet advanced products for acoustics testing to accurately measure and characterize sound and noise emissions on your products. Our one-stop acoustic test solution covers all essential sound measurement applications such as Sound Level, Sound Power, Sound Quality, Sound Intensity, Octave Band Analysis, and Reverberation Time RT60.

All acoustic tests are performed according to the international standards and supported by reference and accurate sound and acoustic calibration services. We put in extra effort and care to make you the trusted partner in the acoustic analysis.

Noise and sound have become critical marketing factors for many products. Indeed, they are often key product differentiators. Too much or to little noise or the wrong sound profile can affect consumer perception and acceptance of a particular brand. Moreover, manufacturers must comply with strict noise legislation and labeling requirements, and document the methods used to determine the data. Therefore, when designing product sound and noise emission it is essential to take into account not only objective parameters but also the user’s own subjective perceptions.

We provide a complete range of very flexible data acquisition systems for sound measurement and recording with compatibility for any microphone or vibration sensor. Award-winning WELLTEK X data acquisition software perfectly contemplates our DAQ hardware and brings simplicity and usability to sound analysis and to the hands of every test engineer.

Our acoustic testing solutions are backed by free technical support from our group of acoustic testing application engineers. No matter the challenge you face, our experts' knowledge is always available to you which makes WELLTEK a future-proof partner for all your noise tests.

• Class 1 Sound Level Meter - Sound and Noise Measurement

  WELLTEK class 1 sound level meter is the golden standard for sound and noise measurement reinvented with the WELLTEK approach.

• Octave Band Analysis and Analyzer

  Octave band analysis is an indispensable tool for sound measurement because it gives a close approximation of how the human ear responds.

• Sound Intensity Measurement

  A perfect tool for sound intensity level measurement and noise source determination brought to an entirely new level by WELLTEK.

• Sound Power Measurement Solution

  WELLTEK sound power measurement solution merges the best of both worlds: widely established sound power measurements with familiar, distinctive user interface and industry unmatched adaptability.

• Sound Quality Measurement and Analysis

  A sound quality measurement is an indispensable tool for successful sound engineering. It addresses the need to empirically evaluate how sound produced by different kinds of machines are perceived by the human ear.

• Reverberation Time RT60 Measurement

  When room acoustics properties are at issue, the RT60 reverberation time solution represents an essential tool for obtaining an accurate measurement of reflected sound.

Monitoring Solutions

WELLTEK offers a variety of affordable solutions for testing and monitoring applications such as structural health monitoring, bridge health monitoring, machine condition-based monitoring for all kinds of industrial and rotating machinery such as turbines, wind generators, hydropower plants, and others.

We offer flexible and robust data acquisition hardware and software. Our compatibility with IIoT and industry 4.0 interfaces such as OPC UA, Siemens S7, EtherCAT, and others enable seamless connectivity to your existing ERP, SCADA, and IT infrastructure. Our cloud-based monitoring allows easy data access and monitoring from anywhere and is fully compatible with your existing data flows.

Our solutions are being used and trusted by leading world companies on the most demanding projects like NASA, ESA, Space X, ABB, Caterpillar, Airbus, Boeing, Honeywell, General Motors, Nissan to name just a few.

• Machine Condition Monitoring Solutions - For Rotating Machinery

  Space-grade measurement technology brought into machine condition monitoring. Accurate, highly reliable, easy to use, and cost-effective real-time condition monitoring solution.

• Structural Health Monitoring - For Buildings, Bridges, Dams, and Stadiums

  Monitor critical structures through their entire life cycle! WELLTEK structural health monitoring solutions enable you to get data from almost any kind of sensor, whether dynamic or static, within a single software interface.

• Structural Health Monitoring of Bridges

  WELLTEK data acquisition systems are used in structural health and seismic bridge monitoring projects ranging from structural mechanics to continuous monitoring of large, complex bridge structures.

• Wind Turbine Monitoring - Structural Health Monitoring and Condition Monitoring of Wind TURBINES

  WELLTEK data acquisition systems are used on offshore wind turbines for online wind turbine condition monitoring and wind turbine structural health monitoring with the aim to achieve the reduction of the cost of wind energy and optimize ROI.

Aerospace Testing Solutions

WELLTEK offers a variety of solutions for aerospace testing. From standard data recording, structural dynamics, rotating machinery analysis, acoustic testing, to more specific applications like ground station telemetry solutions with full support for ARINC-429 and MIL-STD-1553 buses, PCM telemetry, IRIG 106 - Chapter 10, Ethernet packets, and iNet telemetry.

We can provide flexible and robust data acquisition hardware and software that will match your requirement for testing airplanes, helicopters, rockets, satellites in the air, space, or on the ground - proving ground, wind tunnel, vibration shaker or acoustic chamber.

Our solutions are being used and trusted by leading aerospace companies on the most demanding projects like NASA, ESA, Space X, Airbus, Boeing, Lockheed Martin, Bombardier, Honeywell to name just a few.

• PCM Telemetry

  Complete IRIG 106 - real-time data acquisition, visualization, and analysis solution for any data source - PCM, ARINC 429, MIL-STD-1553, iNet, Analog, Video, Serial, Ethernet, GPS, Inertial Navigation, and more.